Castings

RSB has set up a state of the art casting manufacturing facility at Cuttack, Orrisa. Through this RSB caters the demand of domestic OEMs like TML & TCL and overseas OEM like Navistar Inc. USA.

RSB casting is instrumental in manufacturing all GI & SGI grades of ferrous castings. RSB also manufacture ADI castings. Casting Plant has capacity to produce 2000MT per month of Good castings.

RSB Casting facility is equipped with best in class equipment like,

  • High Pressure Moulding Line with Box Size of 900 x 800 x (300/300) mm from SINTO (ACE 5) Japan. Speed 120 Moulds/Hr.
  • Medium Frequency Dual Track Induction Furnaces (3nos.) from Inductotherm India. The each furnace has capacity to prepare 4MT molten metal. The connected load is 3000KW.
  • The core making facility comprises of various core shooters.
  • The Sand plant is from Eirich Germany with a sand mixing capacity of 60MT/Hour.
  • The quality control lab is equipment with various testing equipment for maintaining the in process as well as final product parameters. Lab has Spectrometer, C-Si Analyser and Microscopic Image Analyser, GCS Tester, Permeability Tester, Moisture Tester, AFS clay washer, Sieve Analysis, Hardness tester, Hot Tensile Strength Tester, UTM, Brinnel Hardness Tester etc.

RSB Casting Product portfolio includes parts like Fly Wheel Housings, Hubs, Carrier Housings, Suspension Brackets, Clutch housings etc.

RSB Can produce parts in the weight range of 8Kg to 80Kg.

The fully machined Casting & Forging demand of customers are met through utilising the various locations of RSB plants considering the proximity towards customer locations.The Machining facilities are equipped with the state of art Modern machining lines & Robust process engineering capabilities.

Products :

Forging

RSB has come up with a state-of-the art Forging facility in 2008 at Cuttack, Orrisa, as a backward integration plan for catering its captive forging demand of Propeller Shaft & Axle manufacturing units. Susequently plant started catering the demand of other domestic as well as overseas OEM customers.

This facility is backbone of Gorup's Forging requirements. It produces all types of forgings required in Propeller Shaft, Axles, 5th Wheel Coupling & Front Axles etc.

The Forging Facility has two Forging Lines, each comprising of Induction Heating Machines for Billets heating, 2500MT Press & Trimming Press coupled with a common Continuous cast link HT furnace for hardening & tempering, shot blasting machine and MPI station.

The facility is well equipped with all testing facility for best quality control in forging which includes Microscope, Image Analyser, Stationary as well as Mobile Spectrometer, Optical Brinnel hardness tester, Abrasive Cutting machine, Belt Grinder, Mounting Press, Stereo Microscope etc.

Forging plant has in-house Tool Room for die manufacturing and maintenance.

The facility has a capacity to produce 1000MT per month Forgings and can produce parts in the weight range of 5Kg - 15Kg.

The facility is IATF certified.

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